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PET Bottle Sorting Washing Line

This line is engineered to recycle post-consumer PET bo […]

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Product Description

This line is engineered to recycle post-consumer PET bottles into high-purity flakes for reuse in food-grade or textile applications. It integrates advanced sorting, washing, and drying technologies to handle mixed, dirty PET waste efficiently.
The system targets contaminants like labels, caps, adhesives, and organic residues. It ensures compliance with strict hygiene and quality standards, making recycled PET suitable for sustainable manufacturing.
Designed for scalability, the line adapts to varying input volumes (500–3,000 kg/h). It emphasizes automation, energy efficiency, and minimal water consumption to reduce operational costs and environmental impact.

Key Features

Intelligent Sorting: Optical sensors and air jets separate PET by color and material type.
Deep Cleaning: Multi-stage washing (pre-wash, hot wash, chemical wash) removes stubborn residues.
Label & Cap Removal: Dedicated crushers and friction washers detach labels and eliminate cap fragments.
High-Speed Dehydration: Centrifugal dryers reduce moisture to <5% for energy-efficient thermal drying.
Food-Grade Compliance: Meets FDA/EU standards for recycled PET used in packaging.
Closed-Loop Water System: Recycles water to minimize waste and reduce consumption.
Durable Design: Stainless steel components resist corrosion and extend equipment life.

Process Workflow

Pre-Sorting: Manual removal of non-PET materials (metals, PVC, etc.).
Crushing: Bottles are shredded into small flakes.
Pre-Washing: Removes loose dirt and debris with cold water.
Label Separation: Friction washers peel off labels and adhesives.
Hot Washing: Alkaline solution dissolves oils and organic residues.
Float-Sink Separation: Tanks separate PET flakes from denser plastics (PVC, caps).
Rinsing & Dehydration: Flakes are rinsed and spun-dried.
Color Sorting: Optical sorters segregate clear, blue, and green flakes.
Thermal Drying: Moisture is reduced to <1% using hot air systems.
Storage/Packaging: Flakes are stored in silos or bagged for shipment.

 

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